Engineers at Sandia labs create 'self-guided' bullet
Technicians design missile-like bullets for military weapons

Susan Montoya Bryan | The Associated Press
Posted: Wednesday, February 01, 2012
- 2/1/12
     
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ALBUQUERQUE — A bullet that directs itself like a tiny guided missile and can hit a target more than a mile away has the potential to change the battlefield for soldiers without costing too much, engineers at Sandia National Laboratories said Wednesday.

The bullet can twist and turn to guide itself toward a laser- directed point, all while making up to 30 corrections per second. It’s packed with electronics that control electromagnetic actuators that steer the bullet’s tiny fins.

Sandia technical staff member Red Jones said the .50-caliber bullets are being designed to work with military machine guns, so soldiers could hit their mark faster and with precision.

“Everybody thought it was too difficult to make things small enough. We knew we could deal with that. The other thing was it was going to be too complicated and expensive,” he said.”

We came up with an innovative way around that to make it stupid and cheap and still pretty good.”

Jones and his fellow researchers have had initial success testing the design in computer simulations and in field tests of prototypes, built from commercially available parts.

With most of the hard science done, Jones said the next step is for Sandia to partner with a private company to complete testing of the prototype and bring a guided bullet to the marketplace.

More than $1 million in research and development grants have taken the project this far.

The bullet has been in development for three years.

Testing has shown the bullet can reach speeds of 2,400 feet per second. Researchers said they were confident the bullet could reach standard military speeds using customized gun- powder.

Computer simulations showed an unguided bullet under real-world conditions could miss a target more than a half-mile away by nearly 10 yards.

But according to the patent, a guided bullet would get within 8 inches.

Sandia labs said the design for the 4-inch-long bullet includes an optical sensor in the nose to detect a laser beam on a target.

The sensor sends information to guidance and control electronics that use an algorithm in an eight-bit central processing unit to command electromagnetic actuators.

These actuators steer tiny fins that guide the bullet to the target.

Jones said there are still some engineering problems to be sorted out that will make the bullet more practical — for example, it will have to be tough enough to be dropped off the back of a truck and still work.

Even more innovation will be needed for the manufacturing process.

“What we want to do is make it cheap enough to make it cost effective for the military to use in a machine gun,” he said.

“It’s not going to be millions of dollars, but it’s not going to be a buck a piece either.”

Aside from the military, Sandia labs said potential customers for the bullet could include law enforcement and recreational shooters.



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